| Customization: | Available |
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| Function: | Restoration, Measurement |
| Material: | Steel |
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A high-quality image of a spiral spring in action, perhaps in a close-up shot that highlights its intricate design and the tension it's under
Winding a spring is an art that begins with feeding a spring flat strip into a high-tech spring-winding machine. This semi-automatic whiz straightens out the strip material, getting it ready for its new shape. The machine then takes over, bending and shaping the strip material into the form needed, whether that's a coil, a twist, or something more complex.
Coiling is done with a spring coiler, a machine that's basically a wizard with the flat strip.
Forming is where a spring former comes into play, bending and shaping the wire into more complex designs. This machine's got a bunch of slides that can make all sorts of bends, hoops, and radii, perfect for more intricate spring shapes.
Bending uses a CNC strip bender, a computer-controlled machine that's all about precision. It pulls the wire through a series of rollers and guides, then a movable tooling head takes over, bending the strip into the desired shape.
Once a spring is shaped, it's often heat-treated to give it that bounce-back quality. This involves heating the spring to a specific temperature for a set amount of time, then quenching or cooling it. The process can repeat, depending on the material and the desired outcome.
Grinding comes next for certain springs, smoothing down the ends so they stand upright without a wobble. This is done with a spring grinder that has two horizontal wheels that grind the spring's ends flat.
Finally, we get to coating and finishing, where springs get a little TLC. This can involve shot peening, which hardens the surface and boosts resistance to fatigue and corrosion, or plating, which adds a thin layer of metal for extra protection and can even improve the spring's appearance. Powder coating is another option, giving springs a rust-resistant finish and sometimes a pop of color.
So, that's the journey from a simple strip to a finely tuned spring, ready to bring its best to whatever product it's a part of.
Quality control during the spiralspring production process mainly includes the following aspects:
Material selection: The material of the spiral spring needs to have good elasticity and toughness to ensure the durability and stability of the spring. Therefore, the selection and inspection of materials during the production process is very important.
Production process: During the production process of spiral springs, parameters such as the size, shape and wire diameter of the spring need to be strictly controlled to ensure the performance and quality of the spring.
Heat treatment: spiral springs usually require heat treatment after production to enhance their elasticity and wear resistance. In this process, parameters such as temperature and time of heat treatment need to be strictly controlled.
Inspection: After the spiral spring is produced, it needs to undergo comprehensive quality inspection, including hardness test, elasticity test, fatigue test, etc., to ensure that the performance of the spring meets the requirements.
Traceability mechanism: In the production process of scroll springs, it is also necessary to establish a complete product traceability mechanism so that when quality problems occur, the causes can be found in time and improvements can be made.
In general, quality control in the spiral spring production process is a comprehensive task, which requires comprehensive control from material selection, production process, heat treatment, testing and traceability to ensure the quality and safety of scroll springs. The performance meets the requirements.
Spiral Spring makes flat coil, power and constant force springs are utilized for medical device and transportation components. They are also used in the Industrial, Durable/Commercial Goods and Electronics markets in a variety of applications:
Automotive Industry: Spiral torsion springs find extensive use in automotive applications such as seat belt retractors, steering mechanisms, and suspension systems. These springs provide the necessary rotational force for smooth operation and ensure proper functioning of various components.
Consumer Electronics: Spiral torsion springs can be found in devices like retractable cords, camera mechanisms, and retractable handles. They help in compact storage and convenient usage of such devices.
Medical Devices: Many medical devices, including surgical instruments, drug delivery systems, and retractable catheters, utilize spiral torsion springs. These springs facilitate precise control and movement, enhancing performance and safety.
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