Product Description
1.Materials we can process on
|
Stainless Steel
|
201,304, 316, 416, 301,303, etc.
|
Steel
|
Mild Steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
|
Brass
|
any standard or no standard brass
|
Copper
|
C11000, C12000, C12200, C10100, etc.
|
Iron
|
20#, 45#, Q235, Q345, Q3458, 1214, 12L14, 1215, etc.
|
Aluminum |
Al6061, Al6063, Al6082, Al7075, Al2024, Al5052, A380, etc. |
2. Products Surface Treatment
|
Brushing, Polishing, Passivating, Laser cutting, painting, electroplating , blacken,
Powder Coating, Sand blasting,Chemical Film, Brushing
|
Alternate SKU |
as per order |
Condition |
New |
Equipment Type |
Tractor, car , truck |
Replacement Parts For |
as per order |
Compatible Models |
customized |
Part Category |
Transmission & Rear Axle |
Part Subcategory |
Clutch Related Parts |
Length |
0 |
Width |
0 |
Height |
0 |
Our production
1. Material Procurement
- Material Selection: Choose appropriate materials (e.g., steel, high-strength plastics) based on the design specifications and required properties like strength, wear resistance, and temperature resistance.
- Supplier Management: Identify and establish relationships with reliable suppliers to ensure a consistent supply of high-quality raw materials.
2. Manufacturing Process
- Machining: Utilize CNC machining, lathe turning, or other precision manufacturing techniques to produce the sleeve. Ensure that the machinery is calibrated and maintained to achieve the required tolerances and surface finish.
- Heat Treatment: If necessary, perform heat treatment processes to enhance the mechanical properties of the sleeve, such as hardness and strength.
- Surface Treatment: Apply surface treatments like coating or plating to improve wear resistance and corrosion protection.
3. Production Planning and Scheduling
- Capacity Planning: Determine the production capacity needed to meet demand. Consider factors such as machine availability, labor, and material supply.
- Scheduling: Create detailed production schedules to ensure efficient use of resources and timely delivery of finished products. Use production management software to streamline scheduling and track progress.
4. Supply Chain Management
- Inventory Management: Maintain optimal inventory levels of raw materials, work-in-progress, and finished products to balance cost and availability.
- Logistics: Plan and manage the transportation and storage of materials and finished products. Ensure timely delivery to customers or assembly lines.
5 Continuous Improvement
- Lean Manufacturing: Implement lean manufacturing principles to reduce waste, improve efficiency, and increase overall productivity. This includes practices like 5S, value stream mapping, and Kaizen.
- Employee Training: Provide ongoing training and development for employees to keep them updated on best practices, new technologies, and quality standards.
6. Compliance and Documentation
- Regulatory Compliance: Ensure that the production processes comply with industry standards and regulations, such as ISO 9001 for quality management systems.
- Documentation: Maintain comprehensive documentation for all stages of production, including design specifications, material certifications, inspection reports, and process controls.
7. Customer Feedback and Support
- Customer Feedback: Collect and analyze feedback from customers to identify areas for improvement in the product and production process.
- After-Sales Support: Provide technical support and assistance to customers, addressing any issues that may arise with the product.
Our quality control
To control the production quality of CNC fine machining, the following steps can be taken:
1. Equipment maintenance and calibration: Regularly maintain and calibrate CNC machines to ensure their accuracy and performance.
2. Skilled operator training: Ensure that operators have sufficient skills and knowledge to operate the equipment precisely.
3. Process planning and optimization: Design efficient machining processes and optimize parameters to achieve high-quality results.
4. Material selection and quality control: Use high-quality raw materials and conduct strict inspections.
5. In-process monitoring: Continuously monitor the machining process, such as spindle speed, feed rate, and cutting forces.
6. Tool management: Properly manage and maintain cutting tools, including selection, sharpening, and replacement.
7. Quality inspection at multiple stages: Conduct inspections at various points during production to detect and address any quality issues promptly.
8. Use of advanced measurement techniques and equipment: Employ precise measurement tools to ensure dimensional accuracy. 9. Feedback and improvement: Collect feedback from production and continuously improve processes and practices.
10. Environmental control: Keep the working environment stable, such as temperature and humidity, to minimize the impact on machining quality.
Packaging & Shipping
Our Advantages
Our company capabilites Technical Support
Our engineers are skilled at AUTO CAD, PROENGINEER, SOLID, SketchUp. 3D max WORKS and other 2D & 3D software. We are able to design, develop, produce and deliver your PO according to your drawings, samples, or just an idea. control of non-standard products and OEM products.
Quality Control
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details beforethe production line operated
3) Have a full inspection and routing inspection during mass production---In-process quality
control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC) 5) Checking the goods after they are finished-----Outgoing quality control(OQC)