Product Description
The FB090 bronze rolling bushing is a high-performance, self-lubricating bearing designed to provide smooth operation and durability in various machinery and equipment. Made from high-quality bronze, this bushing is engineered to reduce friction and wear, ensuring long-lasting performance without the need for external lubrication. Its precision design makes it a perfect fit for a wide range of industrial applications, offering reliability and efficiency in demanding environments.
**Bronze Rolling Bushings**, made from porous bronze, are self-lubricating bearings perfectly suited for a variety of machinery and equipment. Engineered to deliver smooth operation, minimize friction, and improve the performance and longevity of the systems they are integrated into, these bearings ensure reliable and efficient functionality in demanding applications.
Our company specializes in customized graphite copper bushings, standard parts with a large stock, non-standard parts customized fast, with more than 20 years of production experience and service experience, the factory is highly automated, according to customer needs and problems, to develop the most efficient and preferential solutions.
Here's a detailed table for Self-Lubricating Copper Rolling Bushings, showcasing technical data, workcraft, usage, and other relevant information:
| Category |
Details |
| Material |
High-quality copper alloy with embedded graphite or other solid lubricants. |
| Technical Data |
|
| - Inner Diameter (ID) |
10 mm to 200 mm (customizable) |
| - Outer Diameter (OD) |
15 mm to 220 mm (customizable) |
| - Length |
10 mm to 300 mm (customizable) |
| - Load Capacity |
Up to 50 MPa (depending on size and application) |
| - Operating Temperature |
-50°C to +250°C |
| - Friction Coefficient |
0.05-0.15 (self-lubricating properties) |
| - Speed Limit |
Up to 2 m/s (depending on load and lubrication) |
| Workcraft |
|
| - Manufacturing Process |
Sintered copper alloy with embedded solid lubricants for self-lubrication. |
| - Surface Finish |
Smooth, polished surface to reduce friction and wear. |
| - Tolerances |
Precision machining with tight tolerances (up to ±0.01 mm). |
| - Customization |
Available in standard and non-standard sizes, shapes, and configurations. |
| Usage |
|
| - Applications |
- Industrial machinery
- Automotive components
- Construction equipment
- Agricultural machinery
- Robotics and automation systems |
| - Benefits |
- Self-lubricating, reducing maintenance needs
- High wear resistance
- Suitable for high-load and low-speed applications
- Corrosion-resistant |
| Industries Served |
- Automotive
- Aerospace
- Manufacturing
- Energy
- Heavy Equipment |
| Standards |
Complies with ISO 3547, DIN 1850, and other international standards. |
Key Features of Self-Lubricating Copper Rolling Bushings
-
Self-Lubricating: Embedded solid lubricants ensure consistent performance without external lubrication.
-
High Load Capacity: Capable of handling heavy loads and shock loads.
-
Low Maintenance: Reduces downtime and operational costs.
-
Corrosion Resistance: Suitable for harsh environments.
-
Customizable: Available in various sizes, shapes, and configurations to meet specific requirements.
This table provides a comprehensive overview of self-lubricating copper rolling bushings, highlighting their technical specifications, manufacturing process, applications, and benefits.
Our production
Managing the production of brass self-lubricating bearings involves several key points to ensure quality, efficiency, and customer satisfaction. Here are the main considerations:
1. Material Selection
- Use high-quality brass alloys to ensure durability, wear resistance, and corrosion resistance.
- Choose appropriate lubricant (e.g., solid lubricants like graphite or PTFE) embedded in the brass.
2. Design and Engineering
- Focus on precise engineering to ensure proper fit, load distribution, and performance.
- Customize designs based on specific applications and client requirements (e.g., heavy load, high temperature, or corrosive environments).
3. Manufacturing Process
- Casting and Machining: Employ advanced casting techniques and precision machining to achieve desired dimensions and surface finishes.
- Lubricant Embedding: Properly embed solid lubricants into the bearing structure to ensure consistent lubrication during operation.
4. Quality Control
- Conduct rigorous inspections, including dimensional accuracy, material composition, and lubricant distribution.
- Perform performance testing under simulated working conditions, such as load and temperature stress tests.
5. Production Efficiency
- Optimize production workflow and minimize waste through automation and lean manufacturing techniques.
- Maintain equipment regularly to avoid downtime and ensure consistent output.
6. Environmental Compliance
- Adhere to regulations regarding waste management and emissions during the production process.
- Use eco-friendly materials and processes where possible.
7. Customer Focus
- Provide technical support and recommend products based on customer applications.
- Maintain open communication with clients to gather feedback for continuous improvement.
8. Supply Chain Management
- Ensure a reliable supply of raw materials to prevent production delays.
- Maintain relationships with logistics providers for efficient product delivery.
9. Packaging and Storage
- Use protective packaging to prevent corrosion and mechanical damage during transportation and storage.
- Store finished products in a controlled environment to preserve quality.
10. Innovation and R&D
- Invest in research and development to improve bearing performance and explore new applications.
- Stay updated on industry trends and advancements in materials and manufacturing techniques.
These practices ensure the production of high-quality brass self-lubricating bearings that meet or exceed customer expectations.
Our quality control
Key points for quality control in self-lubricating bearings production include:
1. Raw Material Inspection
- Metal Base: Ensure the composition and mechanical properties meet standards.
- Lubricating Materials: Verify uniformity, compatibility, and performance of the embedded lubricants (e.g., graphite, PTFE).
2. Dimensional Accuracy
- Measure tolerances for internal and external diameters, thickness, and surface flatness.
- Use precision instruments (e.g., calipers, micrometers, and coordinate measuring machines).
3. Surface Quality
- Finish: Inspect for roughness, cracks, or imperfections.
- Porosity: Check porosity for consistent oil retention and lubrication delivery.
4. Lubricant Distribution
- Verify even distribution and impregnation of lubricants within the bearing structure.
- Ensure sufficient lubricant volume and bonding.
5. Performance Testing
- Conduct friction and wear tests under simulated operational conditions.
- Test for load-carrying capacity and wear resistance.
6. Environmental and Thermal Testing
- Test bearings under varying temperatures and humidity to ensure performance in different environments.
- Verify thermal stability of the lubricants and materials.
7. Adherence to Standards
- Ensure compliance with international and industry-specific standards (e.g., ISO, ASTM, or DIN standards).
8. Batch Consistency
- Perform statistical quality control to ensure consistency across production batches.
- Utilize control charts and other quality management tools.
9. Packaging and Storage
- Inspect for proper packaging to avoid contamination or damage during storage and transport.
- Ensure packaging materials protect against moisture and corrosion.
10. Documentation and Traceability
- Maintain thorough documentation of inspections and tests for each batch.
- Implement a traceability system to track issues back to their source.
Emphasizing these steps ensures reliable, long-lasting self-lubricating bearings that meet customer expectations.
Packaging & Shipping
Packing
1. Primary Protection
- Individual Wrapping: Use anti-rust paper or plastic wrapping to protect the bearings from moisture and dust.
- Lubricant Preservation: For self-lubricating bearings, ensure a protective coating or vacuum-sealed packaging to prevent lubricant loss or contamination.
2. Grouping and Layering
- Small Bearings: Pack in small boxes with separators to avoid scratches or deformation.
- Large Bearings: Use foam inserts or molded protective material for secure placement.
- Avoid Overcrowding: Allow space between items to prevent surface damage.
3. Outer Packaging
- Boxes: Use sturdy cardboard or wooden crates, depending on the weight and size.
- Reinforcement: Add edge protectors or internal bracing for stability during transport.
- Sealing: Secure with heavy-duty tape or metal straps for larger crates.
4. Moisture and Corrosion Protection
- Desiccants: Include silica gel or other moisture-absorbing agents inside packaging.
- Rust Prevention: Apply anti-corrosion coatings if bearings are exposed to humid environments.
5. Labeling
- Clear Identification: Include product details, batch numbers, handling instructions, and orientation labels (e.g., "This Side Up").
- Fragile Marking: If applicable, label packages as fragile.
Delivery
1. Transport Mode Selection
- Air Freight: Suitable for urgent and lightweight shipments.
- Sea Freight: Cost-effective for bulk orders, though slower.
- Land Freight: Use for regional deliveries.
2. Shock and Vibration Protection
- Use shock absorbers or cushioning materials to reduce vibrations during transit.
3. Temperature Control
- For extreme climates, use temperature-controlled containers to preserve lubricant properties.
4. Compliance with Regulations
- Ensure all documentation meets customs and export regulations, including material safety data sheets (MSDS) if required.
5. Tracking and Communication
- Provide tracking details to customers for shipment monitoring.
- Maintain communication with the logistics provider to ensure on-time delivery.
6. Inspection Upon Delivery
- Recommend visual inspection for damages upon receipt.
- Ensure customers report discrepancies or damages promptly.
Proper packaging and delivery not only ensure the integrity of the bearings but also enhance customer satisfaction and trust in your supply chain.
The applications
Civil Engineering Machinery Applications
Self - lubricating bearings with impact and dust resistance are ideal for civil engineering machinery. They solve lubrication issues, cut running noise, and extend bearing lifespan, especially in harsh mining and outdoor settings. Widely used in excavators' lift arms, undercarriage wheels, and hydraulic cylinders.
Application of new energy equipment
Featuring weather resistance, high load capacity, and self - lubricating maintenance - free properties, these bearings showcase their superiority in challenging refueling scenarios like outdoors, high altitudes, and underwater. General rolling bearings are restricted when exposed to the outdoors without timely maintenance, but self - lubricating bearings can effectively address such issues. They are, for instance, applied in wind and solar power stations.
Self - lubricating bearings, with their lightweight design, low - noise operation, and oil - free characteristics, have been rapidly promoted for automotive applications. They are constantly replacing needle roller and powder bearings, giving rise to new applications. These bearings not only support parts on the shaft but also prevent shaft deviation or jamming within the movable range. Additionally, they reduce friction and damage to parts during operation.
Company Profile
Welcome to Zhuji Bosswinn. We are a diversified manufacturing company with a wide range of products. Our offerings include springs, CNC fine machining components, and punching parts. Among our main products, spiral springs, wavy springs, and bearing sleeves (especially self - lubricating bearings) are highly popular. These products have found extensive applications among numerous machinery manufacturers, household appliances manufacturers, and electronics manufacturers. Our commitment to quality and innovation ensures that our products meet the high - standard requirements of various industries, making us a reliable partner for businesses seeking top - notch components.
FAQ
1. What Are Self-Lubricating Bearings and How Do They Work?
Self-lubricating bearings, also known as plain bearings or bushings, are designed to operate without the need for external lubrication. They feature solid lubricants embedded within their structure. As the bearing moves during operation, friction generates a thin lubricating film, which minimizes wear and extends the bearing's lifespan.
2. Can Self-Lubricating Bearings Be Customized to Meet Specific Needs?
Absolutely! We understand that every application is unique. Our self-lubricating bearings can be fully customized to accommodate factors such as size, material, load capacity, temperature resistance, and specific environmental conditions. Our engineering team will work closely with you to create a tailored solution that perfectly aligns with your requirements.
3. What Shipping Options Are Available for Self-Lubricating Bearings?
We offer flexible shipping options to cater to the diverse needs of our customers. Depending on your location, budget, and urgency, you can choose from sea freight, land freight, or express delivery. Our goal is to ensure your orders are delivered promptly and efficiently, no matter where you are located.
4 What Are the Benefits of Using Self-Lubricating Bearings?
Self-lubricating bearings provide numerous advantages, making them an excellent choice for a wide range of applications. Key benefits include:
1.) **Maintenance-free operation**: The self-lubricating feature eliminates the need for regular greasing and maintenance, saving time and effort.
2). **Low friction and wear**: The continuous release of lubricant reduces friction and wear, enhancing bearing life and performance.
3). **Corrosion and contamination resistance**: These bearings are built to withstand harsh environments, offering protection against corrosion and resistance to dust, dirt, and debris.
4). **Quiet and smooth operation**: They operate quietly and smoothly, contributing to a more efficient and pleasant working environment.
5). **Wide application range**: Self-lubricating bearings are suitable for various industries, including automotive, aerospace, industrial machinery, and more.
5.How Can I Place an Order for Self-Lubricating Bearings?
To place an order, simply contact our sales team through our website, email, or phone. Our team will guide you through the ordering process, discuss your customization needs, provide a quote, and assist you every step of the way. We are committed to delivering high-quality products that meet your specific requirements and exceed your expectations.
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